Delicate, precise, and sensitive manufacturing machinery across industries can become misaligned or have the calibration be off in several ways. Machinery is very heavy, so poor foundations can cause misalignment. Vibration, heat, dust, and debris can also contribute to the problem. Rebuilding a machine or moving it from one location to another will interfere with precision. Accidents that jar, bump, or dent the machinery can also disrupt the alignment. It is important to have machinery inspected, tested, and maintained often to ensure proper alignment and precise calibration. A misaligned Machine Laser in Fort Worth can incur high costs for any business.
Utility costs spike because machines are struggling to operate properly. It takes more power and energy over time to produce a minimum number of parts. Rejected parts occur at a high rate more frequently when machines are misaligned, and calibration is not accurate. Repairs and breakdowns happen more often because all the parts of the machine are effected. That leads to more downtime, less productivity, wasted raw materials, and loss of revenue.
Businesses sometimes risk these problems because traditional methods of testing and maintaining precision machinery can be time consuming and expensive. It may take a few days to align machines and get the calibration perfect. New technology and advanced tools have been developed that will diagnosis a problem, make repairs, and calibrate machinery in a fraction of the time it used to take using traditional methods.
The Hamar laser alignment system, for example, has many applications including printing presses, lathes, corrugated machinery, mills, and injection molding machines. It is also used for roll, bore, spindle, and coupling alignment. Renishaw laser tools are used on machines of all sizes. They are also used for machine tool installation, diagnostic and error compensation, and extruder, bore, and turbine alignment.
Companies that utilize new technology, such as Laser Precision, provide factory trained technicians who are certified and experienced, can align and calibrate machinery more often, and complete repairs faster and more cost-effectively. When the Machine Laser in Fort Worth is operating to maximum capacity on all machinery, businesses can save time and money. Productivity is high, repairs are fewer, and machines last longer.